Discovery & Specification
Site survey, P&ID review, IO lists, functional requirements, URS/FRS documentation
Engineering & Design
PLC hardware selection, IO mapping, network architecture diagrams, HMI screen design, panel layout drawings (CAD)
Programming
PLC logic (IEC 61131-3: ladder, FBD, ST, SFC), HMI/SCADA development, historian configuration, alarm management setup
Integration & Testing
Factory acceptance test (FAT), loop checking, point-to-point verification, simulation testing, cybersecurity hardening
Commissioning
Site acceptance test (SAT), system startup, tuning, operator training, 24/7 support during cutover
Documentation & Handoff
As-built drawings, O&M manuals, spare parts lists, backup procedures, long-term support plan
Standards & Compliance
PLC Programming Languages
Batch Control
Enterprise-Control Integration
Industrial Cybersecurity
Electrical Safety
Life Science Regulations